In industrial production, hydraulic material handlers are key equipment for material loading and unloading, and the accuracy and functionality of their weighing systems are crucial. SeeZol Technology recently completed an upgrade of the second-generation weighing system for hydraulic material handler at Luzhou Sichuan Bangli Heavy Machinery Co., Ltd. This upgrade focused on two core components: the display and algorithm, significantly improving weighing accuracy and providing a strong guarantee for efficient and accurate industrial production.
Screen Upgrade: Larger Size, Better Experience
With technological advancements, displays are playing an increasingly important role in equipment operation and data presentation. The second-generation weighing system for hydraulic material handlers has undergone a comprehensive screen upgrade, replacing the previous 4.3-inch screen with a 7-inch high-definition display. The larger screen provides a clearer and more comprehensive display of weighing data, equipment status, and operational prompts, significantly reducing the possibility of misinterpretation. Furthermore, the new screen utilizes high-resolution technology and supports dual-display modes for both day and night. Even in bright sunlight or complex environments, data remains clear and glare-free, providing significant convenience for operators and effectively improving operational efficiency and accuracy.
Algorithm Upgrade: Intelligent Optimization, Accurate Calculation
The algorithm is the core of the weighing system, and its quality directly determines weighing accuracy. This upgrade has significantly optimized the algorithm. The second-generation system incorporates an advanced AI-powered intelligent algorithm that dynamically adjusts the weighing calculation model based on the grabber’s real-time operating status, such as the grabber’s position, angle, and speed. For example, when the grabber grabs material at different heights, the algorithm automatically considers the impact of gravity changes on the weight calculation and makes precise corrections. Furthermore, the new algorithm features a self-learning function, continuously collecting and analyzing data during weighing operations, automatically optimizing calculation parameters. Over time, weighing accuracy will continue to improve.
Improved Accuracy: Accurate Data, Efficient Production
Through dual upgrades to the screen and algorithm, the second-generation weighing system for hydraulic material handler has achieved a qualitative leap in accuracy. In actual testing, the second-generation system significantly reduced weighing error compared to the first-generation system. Under normal operating conditions, accuracy can reach within 1%. Even in extreme conditions such as uneven material distribution and complex operating environments, accuracy remains stable at around 2%. High-precision weighing data brings numerous benefits to industrial production. In the material proportioning process, it ensures that various raw materials are mixed in precise proportions, improving product quality and consistency. In cost accounting, accurate material weight data avoids material waste or cost deviations caused by weighing errors, saving companies money.
After field testing, this system optimization and upgrade has significantly improved the weighing accuracy of the hydraulic material handler, injecting new impetus into the development of intelligent and efficient industrial production and providing a successful example for the upgrade and renovation of similar equipment.
