Self Loading Concrete Mixer Batching Weighing System

The self-loading mobile concrete mixer weighing system also knows as batching proportion system，it’ s an integral material weighing solution designed specifically for concrete mixer trucks. This system primarily monitors the real-time weight of incoming ingredients, dynamically and precisely measuring materials during loading to control payloads and ensure batching accuracy. It enables customized mix ratios for different project requirements while preventing overloading, streamlining on-site concrete production, enhancing construction quality, reducing labor costs, and boosting overall productivity.

Core Advantages:

1. Intelligent Control
   • One-button start with an intuitive interface, enabling single-operator operation.
2. Precision Weighing
   • Utilizes advanced algorithms with an error margin of less than 1%.
3. User-Friendly Operation
   • 7-inch high-definition touchscreen with responsive feedback, as intuitive as a smartphone.
4. Recipe Management
   • Supports multiple batching modes, easily adaptable to diverse production requirements.

System Components:

1. Load Sensors
   • Function: Directly detect weight changes in the mixer truck’s loading hopper and convert them into electrical signals.
   • Type: Pressure sensors installed on the hydraulic lifting pipes of the hopper.
2. Trigger Sensors
   • Function: Trigger weight data recording based on the hopper’s lifting position.
   • Type: Magnetic proximity switches installed on the hopper arm and pivot points.
3. Signal Processing Module
   • Function: Amplify and filter weak sensor signals to improve signal-to-noise ratio and perform AD conversion.
   • Features: Temperature, speed, and vibration compensation (reduces inaccuracies caused by environmental temperature, lifting speed, vehicle motion, or drum rotation), linearity correction.
4. Display Terminal
   • Function: Real-time display and storage of processed weight data.
   • Formats:
     • In-vehicle 7-inch display: Mounted in the cab, showing real-time weight, cumulative totals, etc.
     • Smart terminal: Connects to smartphones or industrial PCs via Bluetooth/Wi-Fi for remote monitoring and data export.

Data Interaction and Control

• Integration with Mixer Truck Control System
  Presets multiple batching modes. When the weight reaches the preset value, it automatically stops feeding or triggers an alarm.
• Docking with Enterprise Management Platform
  Uploads data via GPS or IoT for production scheduling and cost accounting.

System Parameters: