Search

تقرير تحسين نظام وزن الرافعات الشوكية

Focusing on the special requirements of forklift operation scenarios, combining technical feasibility and economic returns, this report provides a feasible optimization path for the upgrade of logistics equipment.

I. Optimization Plan

1. Hardware Upgrade

Multi-sensor Fusion Design: High-precision strain gauges (±0.5% accuracy) + hydraulic pressure sensors (monitoring lifting force). The protection level of sensors is increased to IP68, suitable for extreme environments from -30°C to 70°C.

2. Algorithm Optimization

Dynamic Compensation Algorithm: Adaptive Kalman filter is adopted, integrating acceleration, and the dynamic error is compressed to within ±3%.

3. Expansion of Intelligent Functions

Data Interconnection: Integrated Bluetooth/Wi-Fi module, and weighing data is synchronously transmitted to the WMS or on-board terminal in real-time to generate electronic waybills.

Human-computer Interaction Optimization: 4.3-inch anti-glare touch screen, with the option to upgrade to voice broadcast.

II. Verification of Implementation Effects

مؤشرBefore OptimizationAfter Optimization
Dynamic Weighing Error±12%±2.5%
Failure Rate18 times/year≤3 times/year
Data Synchronization DelayNo real-time transmission< 1 second

User Feedback

Logistics enterprises: The overloading rate has decreased by 70%, and the loading and unloading efficiency has increased by 20%.

Maintenance department: The modular design has reduced the maintenance time by 50%.

III. Economic Analysis

Reconstruction cost: Approximately $1200.00 per unit (including hardware, algorithm license, and installation).

Benefit calculation:

Reduction in cargo damage and equipment maintenance: Annual savings of approximately $1800.00 per unit.

Value of efficiency improvement: The annual handling capacity of each unit has increased by 15%, with a revenue of approximately $2500.00.

Payback period: Approximately 6 – 8 months.

IV. Future Plans

AI Intelligent Learning: Automatically optimize the lifting path according to the cargo distribution to reduce the risk of center of gravity offset.

Lightweight Design: Develop a low-cost version suitable for small electric forklifts (target cost ≤ $700.00).

Carbon Neutrality Adaptation: Explore solar power supply modules to meet the needs of green warehousing.

Conclusion: Through multi-sensor fusion, dynamic algorithm compensation, and intelligent upgrades, the forklift weighing system can significantly improve accuracy and practicality, helping the logistics industry to reduce costs and increase efficiency.

منشورات ذات صلة